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Optimizing safety in chemical manufacturing with AI technology
The complex and ever-evolving nature of the chemical industry presents ongoing safety hazards at the frontline. Take a proactive approach to safety with the help of Intenseye’s AI, reducing the risk of accidents and incidents, and creating a culture of safety in the workplace.
The most common safety hazards
Chemical Handling
PPE is the last line of defense and often the one relied on the most when handling chemicals. Be it skin, eye, or respiratory protection, intenseye can detect PPE deviations, ensuring that personnel are protected at all times.
Spill & Leakage
Protecting workers from hazards generated from spills and leaks is extremely difficult. Using AI, these unexpected events are quickly detected, allowing rapid mitigation and injury prevention.
Caught Between Moving Parts of Machinery
Protect workers on two fronts by preventing unauthorized access to machine areas as well as preventing authorized workers from hazards created during machine operations.
Ergonomics Manual Lifting
Fatigue and distraction quickly alter the ability and focus on manual lifting. Using real-time analysis, intenseye captures ergonomics deviations, allowing intervention to prevent acute and chronic injuries.
Working at Heights
Safely working at heights requires engineering controls, PPE, and high levels of focus by the employee. Intenseye provides an additional level of protection to quickly alert workers of dangerous situations.
How Intenseye's AI enables chemical manufacturers to maintain the highest level of safety
According to the US Bureau of Labor Statistics, in 2021, there occurred 26 fatalities, and the rate of injury and illness cases in the chemical manufacturing industry was 2.0 per 100,000 full-time equivalent workers. Intenseye’s AI-powered technology can contribute to the GMP activities conducted in chemical manufacturing plants in a variety of ways.
Identify the Unseen Hazards
Intenseye’s AI helps safety professionals identify what was previously unseen through 24/7 analysis of workplaces and provides a better communication of hazards via real-time images, video alerts, analytics and task management tools.
A Focus on Leading Indicators
Maintaining a culture of safety requires EHS leaders to track leading indicators that show how incidents, near-misses, and injuries happen. Quantitative insights obtained through Intenseye’s 24/7 analytical data can be tracked to improve safety.
Reduction in Injuries
It is possible to reduce injuries experienced in a workplace proactively, by addressing near misses before they turn to incidents. Intenseye’s analytical data provides EHS professionals with the knowledge that enables them to take proactive actions and make informed decisions, thus reducing risk and injury.
Eliminate Ergonomic Risks
Intenseye Ergonomics AI module ensures proper ergonomics by tracking angles of strain across different areas of the body and reporting any improper positioning that may lead to muscle and joint injuries.
How Intenseye works
Out-of-the-box AI models for the chemical industry
No hardware, no sensor, no installation.
Intenseye user nearly eliminated the incidents of the employees being exposed to harmful materials
Where workplace exposure cannot be fully eliminated, restricting the time exposed to a chemical, high heat, or other physical risks can be highly critical.
Our Time-restricted Area use case helps measure how long an employee is being exposed, and understand the ways of how to prevent exposure.
One of our customers was concerned that they currently had no way to validate the time occupied in one of their time-restricted areas.
Our customer set the Time-limited Area use case to validate time-limited procedures were being followed. With the help of this use case, they analyzed when and why prolonged exposures were occurring.
The team found that maintenance was bringing tools into the area, on a cart and completing the task from start to finish in the exposure zone. These tasks were then standardized to have a pre-fabrication process outside the restricted area, reducing their time of exposure.
This correlated to nearly eliminating the instances of employees’ prolonged exposure.
EHS Platform
Why our customers rely on us
Swire Coca-Cola HK (SCCHK), a company that prioritizes employee safety, is the first bottler within the Coca-Cola system to implement Intenseye technology. As an early adopter, and through this first year of implementation, we can confidently say that Intenseye has helped us see the unseen to improve workplace safety. Not only we have experienced improvements in the first six months, the results have also more than expected. More weak links have been identified for corrections, compliance has further improved, and the diagnoses have guided us to enhance safety culture. SCCHK will continued to apply the Intenseye technology to its other facilities, as well to extend the project to the next stage.
We are utilizing Intenseye to take our safety measures at production sites to the next level. We were impressed by Intenseye’s ability to identify wide ranges of workers’ behaviors. And we also value highly its user-friendly dashboard where we configure and check our particular unsafe behaviors. Intenseye team’s collaborative support for putting new detection models in place is also notable. This is something that was proving very difficult to do manually for us. It has been a game changer for us, and we cannot recommend it enough.
Health and Safety is our number one priority at Coats. It’s been great to partner with Intenseye who shares this priority and who worked with us collaboratively to roll out this innovative technology globally to help us enhance the safety of our employees. Intenseye has been excellent at addressing our needs and finding solutions together as well as listening to our feedback for future developments.
As TİSK & TİSK Microsurgery and Reconstruction Foundation, we’re proud to cooperate with Intenseye to enhance the culture of occupational health and safety in hundreds of facilities from different industries across Turkey. We value their cutting-edge technology, reliability, and easy-to-use platform during our journey to zero incidents. Together, we aim to create a nationwide awareness of workplace health and safety.
When we started the project with Intenseye, initially we have set the existing use cases and got great value from the platform by being able to see the hazards, unsafe acts & conditions, and our compliance rate per facility, area, and even per shift. After that, we have thought about how to use Intenseye’s technology with our existing manufacturing processes. With the involvement of relevant parties and Intenseye team, we were able to shut down the process line automatically when there is an unsafe act and unauthorized entry detected. That added great value to our health and safety management on-site and using the cutting-edge technology for our employees’ safety was also recognized by the Arcelik management and all our employees. We see Intenseye as a great partner to manage health and safety in our facilities and we believe that we will be coming up with many outstanding solutions with the Intenseye Team.
Instructional Videos
Intenseye presents an automated onboarding session with cutting-edge AI-powered virtual trainers in different languages, to remove the language barrier for the users all around the world.
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