Real results, measured on the floor

A metals manufacturer struggled with maintaining safety in restricted areas during night shifts, where workers were often at unsafe distances from moving machinery. By implementing Intenseye’s Area Controls solution, they:

• Detected unsafe access to restricted zones in real-time using AI-powered monitoring.
• Conducted plant-wide training sessions and reinforced safety protocols for night-shift workers.
• Installed additional visual cues and barriers to clearly mark restricted areas.

At a large manufacturing facility, Intenseye’s Heatmap revealed repeated safety violations near conveyor lines, including employees climbing onto conveyors to retrieve items—a dangerous habit that risked serious injuries. The EHS team leveraged these insights to develop a safe work platform, dramatically reducing behavior-based risks in that area. This solution didn’t just enhance safety—it built trust among employees and showcased a commitment to their well-being.

A leading packaging company noticed a surge in safety alerts during off-peak hours, raising concerns about risks in a key area. Using Intenseye’s shift-based analysis, they:

• Discovered 91% of the events were detected during night shifts, linked to maintenance activities.
• Partnered with the maintenance team to close gaps in safety protocols.
• Implemented measures like pre-job briefings, enhanced lighting, and strict PPE enforcement.

A manufacturing facility faced high risks of vehicle-pedestrian interactions, including direct contact with moving forklifts. Traditional safety measures were not enough to prevent close calls and potential incidents. By deploying Intenseye’s Vehicle Controls AI, the site:

• Detected high-risk pedestrian violations in real time.
• Provided AI-driven insights, allowing targeted TBT training for employees.
• Monitored safety score improvements, ensuring sustained compliance over time.