AI-powered safety enhancement across food manufacturing plants

Despite its rapid expansion, the food manufacturing industry remains highly susceptible to workplace hazards and injuries. Leverage AI-powered solutions to empower your EHS team to respond quickly and effectively to potential incidents, ensuring a safer workplace for all employees.

The most common safety hazards

Slips, Trips & Falls

Falling on a slippery surface or an obstructed path isn’t just incredibly common; it’s incredibly avoidable. Poor housekeeping can lead to unsafe working conditions, recordable injuries, and unnecessary process downtime. As one of the most frequently reported injury mechanisms, it is not only imperative to identify these hazardous conditions, but it is just as imperative to notify the right people to rectify the situation and prevent worker injury.

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Ergonomics Manual Lifting

Fatigue and distraction quickly alter the ability and focus on manual lifting. Using real-time analysis, intenseye captures ergonomics deviations, allowing intervention to prevent acute and chronic injuries.

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Dynamic delimitation area

Heavy equipment operators face situational and systemic risks. Eliminate these risks and more by setting delimitation areas for people and vehicles.

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Working at Heights

Safely working at heights requires engineering controls, PPE, and high levels of focus by the employee. Intenseye provides an additional level of protection to quickly alert workers of dangerous situations.

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Gloves

Up to 70% of injuries to the hands could be avoided by wearing the right gloves for the right job. Verify PPE compliance to prevent exposure to cutting, crushing, or contact hazards.

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Specific conditions making it a challenge to create safer food production plants

When the most dangerous jobs are considered, food manufacturing isn’t generally the first thing that comes to mind. However, covering a highly diversified range of activities, the food manufacturing industry can expose the frontline to a variety of risks ranging from the injuries related to Slips, Trips & Falls (STF), missing PPE, or working at heights to damage to muscles and joints resulting in Musculoskeletal Disorders (MSDs). As the food industry has been expanded by the introduction of new technologies designed to produce goods of higher value, why not also improve safety at the frontline with the help of technology and computer vision?

How Intenseye AI enables EHS leaders in the food production industry to be one step ahead in workplace safety

U.S. Bureau of Labor Statistics indicates that the food and beverage manufacturing workforce has a 60% higher rate of occupational injuries and illnesses than that of other industries. Intenseye AI can make it easier for safety professionals in the food and beverage industry to improve workplace safety in a variety of ways.

Identify the Unseen Hazards

Intenseye AI helps safety professionals see what was previously unseen through 24/7 analysis of workplaces and provides a better communication of hazards via real-time images, video alerts, analytics and task management tools.

Eliminate Ergonomic Risks

Intenseye Ergonomics AI module ensures proper ergonomics by tracking angles of strain across different areas of the body and reporting any improper positioning that may lead to muscle and joint injuries.

A Focus on Leading Indicators

Maintaining a culture of safety requires EHS and Operations leaders to track leading indicators that show how incidents, near-misses, and injuries happen. Quantitative insights obtained through Intenseye’s 24/7 analytical data can be tracked to improve safety.

Reduction in Injuries

It is possible to reduce injuries experienced in a workplace proactively, by addressing near misses before they turn to incidents. Intenseye’s analytical data provides EHS professionals with the knowledge that enables them to take proactive actions and make informed decisions, thus reducing risk and injury.

How Intenseye AI works

A fully-built software platform integrates with over 200 camera make and models seamlessly. Select & scale your use cases & camera counts on the cloud, instantly.

Connect

In-house built client software integrates with existing camera systems within minutes. Our platform can be fully deployed hybrid/on-premise and sync our cloud AI models to deliver continuous improvements.

Design

Select from 40+ ready-to-go EHS rules to easily customize and prioritize for each facility/camera in our user-friendly dashboard. This process can be done by our users or Intenseye Customer Success team.

Diagnose & Act

Instant dashboard, email, SMS and real-time facility smart device notifications with alert snapshot and summary. Intenseye has built-in APIs to integrate other BI services or automate machine interactions.

Out-of-the-box AI models for the food manufacturing industry

No hardware, no sensor, no installation.

EHS Platform
Alerts
Timely notification is essential in preventing incidents and injuries. Intenseye is scaleable and provides immediate notification to the at-risk individuals as well as the supervisors or EHS professional.
Compliance
Compliance assurance is a daunting task for safety professionals that are already stretched thin. Intenseye ensures that workers remain aligned with company and regulatory requirements, saving safety professionals valuable time and resources.
Visual Analytics
Streamlined data compiled in a dashboard presents a holistic overview of safety performance, allowing EHS professionals and leaders to direct their focus where it is most critical and time-sensitive.
Task Management
Eliminating unsafe behaviors requires not only identification but also implementation of risk reduction activities. The task manager allows tracking of corrective actions from creation to completion and delivers metrics connected to action effectiveness.
KPI Tracking
Prevention of injuries requires a focus on leading indicators. Tracking metrics such as PPE use, housekeeping, and behavioral-based safety generates quantitative indicators that can be acted upon to improve safety.
AI Accuracy
High accuracy rates with the dedicated Intenseye team working with each facility.
Connectivity
Dedicated pages and analytics for camera connectivity to easily manage and troubleshoot.

Intenseye user decreased forklift pedestrian interaction by over 75% in just one month

One of our customers wanted to ensure that proper distances were being maintained in their shipping and receiving department, where pedestrians and fork trucks often come in close contact.

Contact between forklifts and pedestrians is an area of high risk for site leadership and EH&S professionals.

Our use case, Dynamic Delimitation, can track and evaluate distances between two moving objects like people and fork trucks.

Using our model, our customers wanted to view their trends in pedestrian and forklift interaction. With this new data available, they could then prioritize actions to reduce exposures.

Our model was set to their preferred distance, and data was tracked continuously to help leaders coach their employees.

Using our dynamic delimitation model, they were able to decrease forklift pedestrian interaction by over 75% in just one month, significantly reducing the risk of an accident.

Instructional Videos

Intenseye presents its users automated onboarding sessions with cutting-edge AI-powered virtual trainers in different languages, to remove the language barrier for the users all around the world.

Privacy and Data Security

Intenseye does not capture personally identifiable information from the visual data that we process. We exist to scale worker safety and protect their privacy.

Testimonials

Vasilii Gusko

Vasilii Gusko

Director, Supply Chain Swire Coca-Cola Hong Kong

Swire Coca-Cola HK (SCCHK), a company that prioritizes employee safety, is the first bottler within the Coca-Cola system to implement Intenseye technology. As an early adopter, and through this first year of implementation, we can confidently say that Intenseye has helped us see the unseen to improve workplace safety. Not only we have experienced improvements in the first six months, the results have also more than expected. More weak links have been identified for corrections, compliance has further improved, and the diagnoses have guided us to enhance safety culture. SCCHK will continued to apply the Intenseye technology to its other facilities, as well to extend the project to the next stage.

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Akihiko Saso

Akihiko Saso

Executive Officer Senior General Manager, Takasago Plant Suntory Products Limited

We are utilizing Intenseye to take our safety measures at production sites to the next level. We were impressed by Intenseye’s ability to identify wide ranges of workers’ behaviors. And we also value highly its user-friendly dashboard where we configure and check our particular unsafe behaviors. Intenseye team’s collaborative support for putting new detection models in place is also notable. This is something that was proving very difficult to do manually for us. It has been a game changer for us, and we cannot recommend it enough.

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Paul Turner

Paul Turner

President, Business Operations, Coats

Health and Safety is our number one priority at Coats. It’s been great to partner with Intenseye who shares this priority and who worked with us collaboratively to roll out this innovative technology globally to help us enhance the safety of our employees. Intenseye has been excellent at addressing our needs and finding solutions together as well as listening to our feedback for future developments.

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Deniz Karakaş

Deniz Karakaş

General Manager, TISK MCV

As TİSK & TİSK Microsurgery and Reconstruction Foundation, we’re proud to cooperate with Intenseye to enhance the culture of occupational health and safety in hundreds of facilities from different industries across Turkey. We value their cutting-edge technology, reliability, and easy-to-use platform during our journey to zero incidents. Together, we aim to create a nationwide awareness of workplace health and safety.

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Faruk Sarıbuğa

Faruk Sarıbuğa

EHS Supervisor, Arçelik Group

When we started the project with Intenseye, initially we have set the existing use cases and got great value from the platform by being able to see the hazards, unsafe acts & conditions, and our compliance rate per facility, area, and even per shift. After that, we have thought about how to use Intenseye’s technology with our existing manufacturing processes. With the involvement of relevant parties and Intenseye team, we were able to shut down the process line automatically when there is an unsafe act and unauthorized entry detected. That added great value to our health and safety management on-site and using the cutting-edge technology for our employees’ safety was also recognized by the Arcelik management and all our employees. We see Intenseye as a great partner to manage health and safety in our facilities and we believe that we will be coming up with many outstanding solutions with the Intenseye Team.

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