Risk mitigation in the beverage manufacturing industry via AI computer vision

Digitization and smart brewery initiatives across beverage manufacturers help boost productivity and increase supply chain resilience. But with safety being a top priority, beverage manufacturing companies also need to digitize workplace safety and ensure that their teams have access to real-time data powered by AI. Gain insights through Intenseye's AI-driven leading indicators that enable proactive actions preventing incidents and injuries in the beverage manufacturing industry.

Safer beverage production processes via AI

Intenseye AI helps many leading beverage manufacturing companies tackle the biggest health and safety problems that pose a number of potential hazards on the frontline teams.

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Vasilii Gusko
Director, Supply Chain Swire Coca-Cola Hong Kong

“Swire Coca-Cola HK (SCCHK), a company that prioritizes employee safety, is the first bottler within the Coca-Cola system to implement Intenseye technology. As an early adopter, and through this first year of implementation, we can confidently say that Intenseye has helped us see the unseen to improve workplace safety. Not only we have experienced improvements in the first six months, the results have also more than expected. More weak links have been identified for corrections, compliance has further improved, and the diagnoses have guided us to enhance safety culture. SCCHK will continued to apply the Intenseye technology to its other facilities, as well to extend the project to the next stage.”

The most common safety hazards

Slips, Trips & Falls

Falling on a slippery surface or an obstructed path isn’t just incredibly common; it’s incredibly avoidable. Poor housekeeping can lead to unsafe working conditions, recordable injuries, and unnecessary process downtime. As one of the most frequently reported injury mechanisms, it is not only imperative to identify these hazardous conditions, but it is just as imperative to notify the right people to rectify the situation and prevent worker injury.

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Ergonomics Manual Lifting

Fatigue and distraction quickly alter the ability and focus on manual lifting. Using real-time analysis, intenseye captures ergonomics deviations, allowing intervention to prevent acute and chronic injuries.

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Caught Between Moving Parts of Machinery

Protect workers on two fronts by preventing unauthorized access to machine areas as well as preventing authorized workers from hazards created during machine operations.

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Spill & Leakage

Protecting workers from hazards generated from spills and leaks is extremely difficult. Using AI, these unexpected events are quickly detected, allowing rapid mitigation and injury prevention.

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Working at Heights

Safely working at heights requires engineering controls, PPE, and high levels of focus by the employee. Intenseye provides an additional level of protection to quickly alert workers of dangerous situations.

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Vehicle operation zone

Predictable vehicular behavior isn’t just for protecting the driver; it’s also for protecting pedestrians. Monitor vehicle path deviations to help prevent catastrophic events.

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Specific conditions posing a hazard on the frontline in the beverage production industry

Beverage manufacturing covers a broad range of activities in production, storage and distribution of the products. Therefore, the frontline teams can be exposed to a variety of risks ranging from the injuries related to Slips, Trips and Falls (STF), interaction with forklifts, exposure to hazardous chemicals, working at heights, or exposure to high noise levels to the damage to muscles and joints resulting in Musculoskeletal Disorders (MSDs). It is a challenge to identify unseen hazards and to act proactively against the potential hazards in the beverage production processes, by only focusing on lagging indicators.

How Intenseye AI can help reduce Total Recordable Injuries in the beverage manufacturing operations

According to the data provided by US Bureau of Labor Statistics, the rate of injury and illness cases in the beverage manufacturing industry in the US were 3.5 per 100 full-time workers in 2020 alone. Intenseye AI empowers teams at every level to maintain safety during beverage production processes in a variety of ways.

Identify the Unseen Hazards

Intenseye AI helps safety professionals identify what was previously unseen through 24/7 analysis of workplaces and provides a better communication of hazards via real-time images, video alerts, analytics and task management tools.

A Focus on Leading Indicators

Maintaining a culture of safety requires EHS leaders to track leading indicators that show how incidents, near-misses, and injuries happen. Quantitative insights obtained through Intenseye’s 24/7 analytical data can be tracked to improve safety.

Faster & Better Interventions

When Intenseye AI detects at-risk conditions or behaviors, EHS teams are instantly notified of potential hazards occurring within their department, ensuring prompt and efficient actions to protect their colleagues.

Reduction in Injuries

It is possible to reduce injuries experienced in a workplace proactively, by addressing near misses before they turn to incidents. Intenseye’s analytical data provides EHS professionals with the knowledge that enables them to take proactive actions and make informed decisions, thus reducing risk and injury.

How Intenseye AI works

A fully-built software platform integrates with over 200 camera make and models seamlessly. Select & scale your use cases & camera counts on the cloud, instantly.

Connect

In-house built client software integrates with existing camera systems within minutes. Our platform can be fully deployed hybrid/on-premise and sync our cloud AI models to deliver continuous improvements.

Design

Select from 40+ ready-to-go EHS rules to easily customize and prioritize for each facility/camera in our user-friendly dashboard. This process can be done by our users or Intenseye Customer Success team.

Diagnose & Act

Instant dashboard, email, SMS and real-time facility smart device notifications with alert snapshot and summary. Intenseye has built-in APIs to integrate other BI services or automate machine interactions.

Out-of-box AI models for the beverage manufacturing industry

No hardware, no sensor, no installation.

EHS Platform
Alerts
Timely notification is essential in preventing incidents and injuries. Intenseye is scaleable and provides immediate notification to the at-risk individuals as well as the supervisors or EHS professional.
Compliance
Compliance assurance is a daunting task for safety professionals that are already stretched thin. Intenseye ensures that workers remain aligned with company and regulatory requirements, saving safety professionals valuable time and resources.
Visual Analytics
Streamlined data compiled in a dashboard presents a holistic overview of safety performance, allowing EHS professionals and leaders to direct their focus where it is most critical and time-sensitive.
Task Management
Eliminating unsafe behaviors requires not only identification but also implementation of risk reduction activities. The task manager allows tracking of corrective actions from creation to completion and delivers metrics connected to action effectiveness.
KPI Tracking
Prevention of injuries requires a focus on leading indicators. Tracking metrics such as PPE use, housekeeping, and behavioral-based safety generates quantitative indicators that can be acted upon to improve safety.
AI Accuracy
High accuracy rates with the dedicated Intenseye team working with each facility.
Connectivity
Dedicated pages and analytics for camera connectivity to easily manage and troubleshoot.

How Intenseye AI helped reduce the incidents of Slips, Trips & Falls

Challenge and Goal

Challenge

Unattended objects are a leading cause of slips, trips, and falls. One of our customers wanted to reduce the risks of slips, trips and falls by ensuring that unattended objects were not left in pedestrian walkways.

Goal

Using our object detection use case, the management team was able to receive alerts, create actions, and track their improvements. They hoped to understand the root cause of unattended objects and create controls to eliminate their occurrence in the future.

Intenseye Impact

The data provided helped to standardize and sustain the storage of maintenance tools.

In just two months, our customers reduced the cases of unattended objects in pedestrian walkways by over 80%.

This intervention subsequently decreased their slip, trip, and fall injury rates, and the compensation premiums.

Privacy and Data Security

Intenseye does not capture personally identifiable information from the visual data that we process. We exist to scale worker safety and protect their privacy.

Testimonials

Vasilii Gusko

Vasilii Gusko

Director, Supply Chain Swire Coca-Cola Hong Kong

Swire Coca-Cola HK (SCCHK), a company that prioritizes employee safety, is the first bottler within the Coca-Cola system to implement Intenseye technology. As an early adopter, and through this first year of implementation, we can confidently say that Intenseye has helped us see the unseen to improve workplace safety. Not only we have experienced improvements in the first six months, the results have also more than expected. More weak links have been identified for corrections, compliance has further improved, and the diagnoses have guided us to enhance safety culture. SCCHK will continued to apply the Intenseye technology to its other facilities, as well to extend the project to the next stage.

swire@4x
Akihiko Saso

Akihiko Saso

Executive Officer Senior General Manager, Takasago Plant Suntory Products Limited

We are utilizing Intenseye to take our safety measures at production sites to the next level. We were impressed by Intenseye’s ability to identify wide ranges of workers’ behaviors. And we also value highly its user-friendly dashboard where we configure and check our particular unsafe behaviors. Intenseye team’s collaborative support for putting new detection models in place is also notable. This is something that was proving very difficult to do manually for us. It has been a game changer for us, and we cannot recommend it enough.

suntory@2x
Paul Turner

Paul Turner

President, Business Operations, Coats

Health and Safety is our number one priority at Coats. It’s been great to partner with Intenseye who shares this priority and who worked with us collaboratively to roll out this innovative technology globally to help us enhance the safety of our employees. Intenseye has been excellent at addressing our needs and finding solutions together as well as listening to our feedback for future developments.

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Deniz Karakaş

Deniz Karakaş

General Manager, TISK MCV

As TİSK & TİSK Microsurgery and Reconstruction Foundation, we’re proud to cooperate with Intenseye to enhance the culture of occupational health and safety in hundreds of facilities from different industries across Turkey. We value their cutting-edge technology, reliability, and easy-to-use platform during our journey to zero incidents. Together, we aim to create a nationwide awareness of workplace health and safety.

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Faruk Sarıbuğa

Faruk Sarıbuğa

EHS Supervisor, Arçelik Group

When we started the project with Intenseye, initially we have set the existing use cases and got great value from the platform by being able to see the hazards, unsafe acts & conditions, and our compliance rate per facility, area, and even per shift. After that, we have thought about how to use Intenseye’s technology with our existing manufacturing processes. With the involvement of relevant parties and Intenseye team, we were able to shut down the process line automatically when there is an unsafe act and unauthorized entry detected. That added great value to our health and safety management on-site and using the cutting-edge technology for our employees’ safety was also recognized by the Arcelik management and all our employees. We see Intenseye as a great partner to manage health and safety in our facilities and we believe that we will be coming up with many outstanding solutions with the Intenseye Team.

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