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INDUSTRIES / WAREHOUSING & DISTRIBUTION

Real-time visibility for Warehousing & Distribution operations

Warehousing and distribution operations move fast. Intenseye helps safety teams detect serious-injury risks across forklift lanes, loading docks, aisles, conveyors, and sortation areas before they injure workers or slow operations.

50+
high-energy hazards detected out of the box
24/7
on every aisle and dock, every shift
~0.8s
to a machine stop at a conveyor or sorter
DP WorldReyes Holdings
Swire Coca-ColaMarsAnglo AmericanNestléHenkelNexans
AI SAFETY FOR WAREHOUSING & DISTRIBUTION

Why distribution centers are hard to keep safe.

Detect
50+ high-energy hazards, the instant they appear.
Warn & stop
A voice warning, or a machine stop in ~0.8s.
Prove
Leading indicators that show risk falling.

Forklifts and reach trucks moving at speed past people on foot, blind racking intersections, loading docks and trailers, conveyors and sortation - and a seasonal, temp-labor surge that resets the floor every peak. Powered-truck and pedestrian conflict is the leading cause of serious warehouse injuries.

Intenseye uses computer vision on the cameras you already run to detect the unsafe acts and conditions that cause them, in real time: warning workers, flagging blocked exits, and proving risk is falling across every aisle and shift.

WHERE THE SIFs COME FROM

Four hazards drive the worst
injuries - Intenseye sees them coming.

We act on the leading signal, the unsafe act, the moment it happens – not the lagging injury report that only counts people after they're hurt.

USE CASES ON THE FLOOR

The use cases that matter in a distribution center.

50+ detections, organized the way DC safety teams think - from the aisle to the dock to sortation. Pick a scenario to see what Intenseye watches, and why each one matters on a real floor.

Categories
8
Categories
32
Hazard types
Forklift–pedestrian
Learn more

Flags the proximity and warns both driver and pedestrian before contact.

SAFETYStruck-by SIF in a forklift pathOPSA near-miss blocks an aisle, slows the pick
Hazards detected
  • Pedestrian in forklift laneCRITICALPerson on foot inside an active forklift travel lane.
  • Forklift at blind intersectionCRITICALConverging paths at a blind racking corner.
  • Forklift over-speed in ped zoneMODERATETruck above the limit in a pedestrian zone.
  • Person in struck-zone at dockCRITICALWorker in the struck-zone at a dock or pick face.
THE DIFFERENTIATOR

Most safety AI just watches.
Intenseye steps in.

A worker reaches into a running conveyor. Same hazard, same instant - but observation only logs the risk. Intervention prevents the injury.

Observe-only AIJust watches
IntenseyeSteps in
The moment
Reach-in at a running conveyor logged “for review.”
Reach-in detected in real time - response starts instantly.
Worker warned
No warning reaches the floor.
Sentinel Speaker calls the hazard out - the worker pulls back.
Machine response
The machine keeps running - nothing is halted.
Hard Stop halts the machine in ~0.8s - before contact.
Follow-up
The hazard stays open until someone reviews it.
A corrective action is created, owned, and tracked to done.
Outcome
Stops at a notification.
Prevents the injury.
YOUR CAMERAS OR OURS

Flexible coverage for every environment

Sentinel Hub offers universal compatibility, connecting seamlessly with both Sentinel devices and your existing CCTV. Start fast with the setup you already have, and expand anytime with flexible options.

SENTINEL
YOUR CCTV
Core
Thermal
Depth
Dome
Dome
Bullet
Bullet
PTZ
PTZ
SENTINEL HUB PRO
Sentinel Hub Pro
ON-SITE AI
RECOMMENDED FOR THIS ENVIRONMENT

Hardware coverage for warehouse and distribution risk zones.

Intenseye runs on the CCTV you already own. Where a standard camera can't see - a conveyor nip, a blind aisle, a busy dock - purpose-built Sentinel devices fill the gap, extending coverage into the areas where people and powered equipment move closest together.

Explore all Sentinel hardware
INTEGRATIONS

Connect to the systems
your team already uses.

Stream real-time safety intelligence into your EHS platform, analytics tools, and daily workflows to keep every system aligned with the latest safety data.

  • Automate safety alerts, incidents, tasks, and analytics.
  • Embed AI safety observations into existing EHS workflows.
  • Surface the highest-priority risks automatically.
  • Track urgent concerns and emerging hazard trends at a glance.
Explore all integrations
REGULATORY & COMPLIANCE

Built around the standards your plant already answers to.

Intenseye's detections map directly to the OSHA standards that drive citations and SIFs in warehousing & distribution - and the leading-indicator record shows what happened and what you did about it.

1910.178

Powered industrial trucks

Capture forklift–pedestrian proximity, over-speed, and right-of-way conflicts in aisles and docks.

1910.176

Materials handling & storage

Flag unstable loads, overloaded or damaged racking, and obstructed passage.

1910.37 / .36

Exit routes & egress

Detect blocked exits, obstructed aisles, and stacked obstructions before an audit does.

1910.23

Walking-working surfaces

Flag falls from height, unprotected edges, ladder misuse, and spills.

1910.212 / .147

Machine guarding & LOTO

Guard conveyor and sortation nip points; detect service before isolation.

1910.132

Personal protective equipment

Verify hi-vis, hard hats, and footwear in the zones that require them.

NEP

Warehousing & DC emphasis program

OSHA's warehousing & distribution-center emphasis program - mapped to your floor.

Informational mapping - not legal advice. Standards cited are US OSHA general-industry references.

RESOURCES

Go deeper on safety

SIF Playbook

Mastering SIF Prevention Through Real-Time Safety Management

Download PDF
Mastering SIF Prevention cover
FAQ

Your questions, answered.

Built for EHS and operations leaders. Still have a question?

Does Intenseye work with our DC & yard cameras?
Yes - about 90% of IP cameras across 200+ brands, out of the box, indoor and in the yard. Add Sentinel only where a normal camera can't see - Traffic for vehicle–pedestrian, Depth for conveyor & sortation.
How does it prevent a forklift–pedestrian incident?
It detects the proximity, over-speed, or blind-corner conflict the instant it happens and delivers an in-aisle warning to driver and pedestrian - before contact.
Can it flag blocked exits & housekeeping?
Yes - it detects blocked fire exits, obstructed aisles, spills, and stacked obstructions in real time, mapped to egress and materials-handling standards.
Does it handle peak / seasonal & temp labor?
Yes - it runs 24/7 on every aisle and dock with no extra headcount, so a floor reset with temp labor at peak is covered from day one.
Do you use facial recognition?
No. Everything is processed on-site, anonymized, with no facial recognition or biometric identification - SOC 2 Type II.
How fast do results show?
Most operations see measurable risk reduction in under six months - fewer forklift near-misses, fewer recordables, and an audit-ready leading-indicator record.

SEE IT ON YOUR FLOOR

See what Intenseye can do across your operations.

Meet with our team to explore how Intenseye can help detect your top safety risks, prioritize the use cases that matter most, and bring real-time visibility to the areas where incidents are most likely to happen.

Book a demo