INDUSTRIES / PAPER, PACKAGING & CONTAINERS
Real-time visibility for Paper, Packaging & Containers operations
Paper, packaging, and container operations move fast. Intenseye helps safety teams detect serious-injury risks across winders, rollers, converting lines, dryers, clamp-truck routes, and reel storage areas before they injure workers or stop production.
50+
high-energy hazards detected out of the box
24/7
on every machine and line, every shift
~0.8s
to a machine stop at a winder or roller
AI SAFETY FOR PAPER & PACKAGING
Why these floors are hard to keep safe.
Detect
50+ high-energy hazards, the instant they appear.
Warn & stop
A voice warning, or a machine stop in ~0.8s.
Prove
Leading indicators that show risk falling.
Winders, rewinders, and rollers with in-running nips; converting lines, corrugators, and presses; clamp trucks moving heavy reels; dryers, recovery boilers, and combustible paper dust. That mix is where the serious injuries happen.
Intenseye uses computer vision on the cameras you already run to detect the unsafe acts and conditions that cause SIFs, in real time: warning workers, stopping machines, and proving risk is falling across every machine and shift.
WHERE THE SIFs COME FROMFour hazards drive the worst
Four hazards drive the worst
injuries - Intenseye sees them coming.
We act on the leading signal, the unsafe act, the moment it happens – not the lagging injury report that only counts people after they're hurt.
USE CASES ON THE FLOOR
The use cases that matter on a paper & packaging floor.
50+ detections, organized the way mill and converting safety teams think - from the winder to roll storage to the dry end. Pick a scenario to see what Intenseye watches, and why each one matters on a real floor.
Categories
8
Categories
32
Hazard types
Winder / roller machine guarding
Learn more Detects the reach-in toward an in-running nip and triggers a machine stop before contact.
Hazards detected
- Hand near in-running nipCRITICALHand approaching the nip on a moving roller.
- Reach-in at winder / rewinderCRITICALReach into the winder while it runs.
- Clearing wrap / jam on rollerCRITICALClearing a wrap on a moving roller.
- Guard removed during runCRITICALFixed guard removed while the line runs.
THE DIFFERENTIATORMost safety AI just watches.
Most safety AI just watches.
Intenseye steps in.
A worker reaches into a running conveyor. Same hazard, same instant - but observation only logs the risk. Intervention prevents the injury.
Observe-only AIJust watches
Steps inThe moment
Reach-in at a running conveyor logged “for review.”
Reach-in detected in real time - response starts instantly.
Worker warned
No warning reaches the floor.
Sentinel Speaker calls the hazard out - the worker pulls back.
Machine response
The machine keeps running - nothing is halted.
Hard Stop halts the machine in ~0.8s - before contact.
Follow-up
The hazard stays open until someone reviews it.
A corrective action is created, owned, and tracked to done.
Outcome
Stops at a notification.
Prevents the injury.
YOUR CAMERAS OR OURS
Flexible coverage for every environment
Sentinel Hub offers universal compatibility, connecting seamlessly with both Sentinel devices and your existing CCTV. Start fast with the setup you already have, and expand anytime with flexible options.
SENTINEL
YOUR CCTV
Core
Thermal
Depth
Dome
Bullet
PTZ
SENTINEL HUB PRO
ON-SITE AI
RECOMMENDED FOR THIS ENVIRONMENT
Hardware coverage for paper & packaging risk zones.
Intenseye runs on the CCTV you already own. Where a standard camera can't see - at a winder nip, in roll storage, at the dry end - purpose-built Sentinel devices fill the gap. Paper & packaging needs machine guarding first, with traffic coverage close behind.
Explore all Sentinel hardware3D machine guardingSentinel Depth Sees reach-in at winders, rollers, and in-running nips in true 3D.
Sub-second machine stopHard Stop Halts a winder or roller in ~0.8s on a reach-in.Coverage & edge computeSentinel Core / Hub Pro Wide-area coverage across processing, converting, and the warehouse.Heat, dust & early fireSentinel Thermal Sees dryer heat and early-stage paper-dust fire a standard camera misses.PROOFOur customers measure success in
Our customers measure success in
injuries that didn't happen.
01The challenge
Huhtamaki - a global manufacturer of sustainable packaging, operating in 35 countries with 17,400+ employees - wanted to see and act on the unsafe acts behind its most serious risks across a global plant footprint, and prove where to intervene first.
Since Nov 2023
20
Huhtamaki sites running Intenseye inside its operational safety program
02What Intenseye did
In November 2023, Huhtamaki integrated Intenseye's AI computer vision into its OS program - running across 20 sites on the cameras already in the plants, surfacing PPE compliance, vehicle–pedestrian dynamics, working over machinery, and unattended objects, and routing real-time alerts into task management and corrective actions.
780K+
Hours of footage analyzed to date
1.3M+
Safety alerts flagged in real time
03The outcome
Global safety scores trended steadily upward across the 20 active sites, with the leading site reaching 94%. TRIR and lost-time days both fell - one plant ran 8 consecutive months without a TRIR incident, earning an internal safety award.
94%
Safety score at the leading site
8 mo
Consecutive months without a TRIR incident at one plant
Read the full storyIntenseye is an extra set of eyes that never blink - it surfaces the unsafe acts our teams couldn't catch alone, and it's changed how we manage risk across our sites.
INTEGRATIONSConnect to the systems
Connect to the systems
your team already uses.
Stream real-time safety intelligence into your EHS platform, analytics tools, and daily workflows to keep every system aligned with the latest safety data.
- Automate safety alerts, incidents, tasks, and analytics.
- Embed AI safety observations into existing EHS workflows.
- Surface the highest-priority risks automatically.
- Track urgent concerns and emerging hazard trends at a glance.
REGULATORY & COMPLIANCE
Built around the standards your plant already answers to.
Intenseye's detections map directly to the OSHA standards that drive citations and SIFs in paper & packaging - and the leading-indicator record shows what happened and what you did about it.
1910.261
Pulp, paper & paperboard mills
The industry-specific standard - monitor the machine, winder, and roller hazards it governs.
1910.147
Control of hazardous energy (LOTO)
Detect entry to winders and rollers that should be isolated during servicing.
1910.212
Machine guarding
Flag missing guards and reach-in at in-running nips, rollers, and converting equipment.
1910.178
Powered industrial trucks
Capture forklift- and clamp-truck–pedestrian proximity, over-speed, and right-of-way conflicts.
1910.22 / .23
Walking-working surfaces
Flag falls from height, unprotected edges, and ladder misuse on machines and mezzanines.
1910.146
Permit-required confined spaces
Monitor entry to and occupancy of chests and tanks.
1910.132
Personal protective equipment
Verify hard hats, hi-vis, eye, and hand protection in the zones that require them.
NFPA 652/664
Combustible dust
Combustible-dust hazards mapped to your floor - dry end, balers, and dust-prone converting zones.
Informational mapping - not legal advice. Standards cited are US OSHA general-industry references.
EXPLORE OTHER INDUSTRIES
Deployed for safety across heavy industry.
RESOURCES
Go deeper on safety
SIF Thought Leadership Report
Download PDF
Mastering SIF Prevention Through Real-Time Safety Management
Download PDF
FAQ
Your questions, answered.
Built for EHS and operations leaders. Still have a question?
Does Intenseye work with our mill & converting cameras?
Yes - about 90% of IP cameras across 200+ brands, out of the box. Add Sentinel only where a normal camera can't see - Depth + Hard Stop at winder/roller nips, Thermal at the dry end.
How does it prevent a winder/roller caught-in?
It detects the reach-in toward an in-running nip the instant it happens, warns the worker, and can trigger Hard Stop to halt the machine in about 0.8 seconds.
Can it cover clamp-truck traffic and falls from height?
Yes - Sentinel Core flags clamp-truck and forklift–pedestrian conflict in roll storage and at docks, and area detection flags work at height on platforms, reels, and mezzanines.
Does it detect heat & early fire?
Yes - Sentinel Thermal sees heat, overheating, and early-stage fire at dryers and recovery boilers. It does not sense gas or dust concentration - it complements those systems.
Do you use facial recognition?
No. Everything is processed on-site, anonymized, with no facial recognition or biometric identification - SOC 2 Type II.
How fast do results show?
Most producers see measurable risk reduction in under six months - fewer caught-in and clamp-truck exposures, and an audit-ready leading-indicator record.
SEE IT ON YOUR FLOOR
See what Intenseye can do across your operations.
Meet with our team to explore how Intenseye can help detect your top safety risks, prioritize the use cases that matter most, and bring real-time visibility to the areas where incidents are most likely to happen.