INDUSTRIES / INDUSTRIAL MANUFACTURING
Real-time visibility for
Industrial Manufacturing operations
Intenseye runs real-time hazard detection on the cameras manufacturing floors already have. Intenseye helps safety teams detect serious-injury risks across assembly lines, stamping areas, conveyors, packaging lines, forklift routes, and yard traffic before they injure workers or stop production.
50+
floor hazards detected out of the box
24/7
on every line and aisle, every shift
~0.8s
to a machine stop at a press or robot cell
AI SAFETY FOR MANUFACTURING
Why manufacturing floors are the hardest to keep safe.
Detect
50+ high-energy hazards, the instant they appear.
Warn & stop
A voice warning, or a machine stop in ~0.8s.
Prove
Leading indicators that show risk falling.
A manufacturing plant packs presses, conveyors, robotic cells, overhead loads, and forklift traffic into one space - alongside the people who run them. That density is exactly where serious injuries and fatalities (SIFs) happen.
Intenseye uses computer vision on the cameras you already run to detect the unsafe acts and conditions that cause them, in real time - warning workers, stopping machines, and proving risk is falling across every line and shift.
WHERE THE SIFs COME FROMFour hazards drive the worst
Four hazards drive the worst
injuries - Intenseye sees them coming.
We act on the leading signal, the unsafe act, the moment it happens – not the lagging injury report that only counts people after they're hurt.
USE CASES ON THE FLOOR
The use cases that matter on a manufacturing floor.
50+ detections, organized the way plant safety teams think - from the press line to the loading dock. Pick a family to see what Intenseye watches, and why each one matters on a real floor.
Categories
8
Categories
32
Hazard types
Press & stamping reach-in
Learn more Detects the hand at the point of operation - and triggers a machine stop before contact.
Hazards detected
- Hand at point of operationCRITICALHand inside the die area while the press is live.
- Guard open, machine liveCRITICALFixed guard removed without an energy stop.
- Reach-in during die changeCRITICALChangeover reach-in before isolation is confirmed.
- Light curtain bypassedCRITICALPresence-sensing device muted or defeated.
THE DIFFERENTIATORMost safety AI just watches.
Most safety AI just watches.
Intenseye steps in.
A worker reaches into a running conveyor. Same hazard, same instant - but observation only logs the risk. Intervention prevents the injury.
Observe-only AIJust watches
Steps inThe moment
Reach-in at a running conveyor logged “for review.”
Reach-in detected in real time - response starts instantly.
Worker warned
No warning reaches the floor.
Sentinel Speaker calls the hazard out - the worker pulls back.
Machine response
The machine keeps running - nothing is halted.
Hard Stop halts the machine in ~0.8s - before contact.
Follow-up
The hazard stays open until someone reviews it.
A corrective action is created, owned, and tracked to done.
Outcome
Stops at a notification.
Prevents the injury.
YOUR CAMERAS OR OURS
Flexible coverage for every environment
Sentinel Hub offers universal compatibility, connecting seamlessly with both Sentinel devices and your existing CCTV. Start fast with the setup you already have, and expand anytime with flexible options.
SENTINEL
YOUR CCTV
Core
Thermal
Depth
Dome
Bullet
PTZ
SENTINEL HUB PRO
ON-SITE AI
RECOMMENDED FOR THIS ENVIRONMENT
Hardware coverage for manufacturing risk zones.
Intenseye runs on the CCTV you already own. Where a standard camera can't see - inside a press, at a robot cell, across a busy dock - purpose-built Sentinel devices fill the gap. Manufacturing needs machine guarding first, with traffic coverage close behind.
Explore all Sentinel hardware3D machine guardingSentinel Depth Sees reach-in at presses, robots, and conveyors in true 3D.
Sub-second machine stopHard Stop Halts a press, robot cell, or conveyor in ~0.8s on a reach-in.Coverage & edge computeSentinel Core / Hub Pro Wide-area coverage and edge compute across the plant floor.Heat & early fireSentinel Thermal Sees overheating equipment and early-stage fire across the line.PROOFOur customers measure success
Our customers measure success
in injuries that didn't happen.
Metals & Infrastructure manufacturer
Multi-plant · Anonymized
01The challenge
The manufacturer couldn't quantify how often workers reached into machine restricted areas - the leading indicator behind its most serious caught-in risk - so it couldn't prove where to act.
The blind spot
Unmeasured
Hand-in-zone reach-ins — the leading indicator it couldn't see
02What Intenseye did
Restricted-area monitoring went live on the cameras already in the plants. Every hand-in-zone event was detected, time-stamped, and surfaced — turning an invisible behavior into measured, reviewable data that justified a permanent guarding fix.
4,140 hours of hidden risk surfaced
03The outcome
With the exposure engineered out, recordables in the monitored areas fell to near zero — and the safety team kept a defensible record of the change.
96–100%
Recordables in monitored areas
84
Safety Score across the program
INTEGRATIONSConnect to the systems
Connect to the systems
your team already uses.
Stream real-time safety intelligence into your EHS platform, analytics tools, and daily workflows to keep every system aligned with the latest safety data.
- Automate safety alerts, incidents, tasks, and analytics.
- Embed AI safety observations into existing EHS workflows.
- Surface the highest-priority risks automatically.
- Track urgent concerns and emerging hazard trends at a glance.
REGULATORY & COMPLIANCE
Built around the standards your plant already answers to.
Intenseye's detections map directly to the OSHA standards that drive citations and SIFs in manufacturing - and the leading-indicator record shows what happened and what you did about it.
1910.147
Control of hazardous energy (LOTO)
Detect reach-in and entry at machinery during operation or servicing.
1910.212
Machine guarding
Flag missing guards and personnel inside the point-of-operation hazard zone.
1910.178
Powered industrial trucks
Capture forklift–pedestrian proximity, over-speed, and right-of-way conflicts.
1910.132
Personal protective equipment
Verify hard hats, hi-vis, eye, and hand protection in the zones that require them.
1910.37
Exit routes & egress
Detect blocked aisles, obstructed exits, and housekeeping hazards before an audit does.
50+
Full mapping
Detections mapped to the standards that matter on your floor.
Informational mapping - not legal advice. Standards cited are US OSHA general-industry references.
EXPLORE OTHER INDUSTRIES
Deployed for safety across heavy industry.
RESOURCES
Go deeper on safety
SIF Thought Leadership Report
Download PDF
Mastering SIF Prevention Through Real-Time Safety Management
Download PDF
FAQ
Your questions, answered.
Built for EHS and operations leaders. Still have a question?
Does Intenseye work with the cameras in our plant?
Yes - about 90% of IP cameras across 200+ brands, out of the box. Add Sentinel devices only where a standard camera can't see, like inside a press or across a busy dock.
How does it prevent a serious injury at a machine?
It detects the leading-indicator hazard - reach-in, zone entry, missing guard - the instant it happens, warns the worker, and can trigger Hard Stop to halt the press or robot in about 0.8 seconds.
Which hazards matter most on a manufacturing floor?
Caught-in / machine guarding, struck-by / line-of-fire, forklift–pedestrian, PPE, ergonomics, and housekeeping - 50+ detections in total, mapped to the OSHA standards that drive citations.
Do you use facial recognition?
No. Everything is processed on-site, anonymized, with no facial recognition or biometric identification - SOC 2 Type II.
How fast do plants see results?
Most see measurable risk reduction in under six months - fewer unsafe acts, fewer recordables in monitored areas, and an audit-ready leading-indicator record.
SEE IT ON YOUR FLOOR
See what Intenseye can do across your operations.
Meet with our team to explore how Intenseye can help detect your top safety risks, prioritize the use cases that matter most, and bring real-time visibility to the areas where incidents are most likely to happen.