INDUSTRIES / AUTOMOTIVE
Real-time visibility for Automotive Manufacturing operations
Automotive manufacturing operations move fast, with people, robots, AGVs, and production lines working in close proximity. Intenseye helps safety teams detect serious-injury risks across body shops, stamping areas, paint lines, trim, final assembly, robot cells, and vehicle movement zones before they injure workers or stop production.
50+
high-energy hazards detected out of the box
24/7
on every cell and line, every shift
~0.8s
to a machine stop at a robot cell or press
AI SAFETY FOR AUTOMOTIVE
Why automotive floors are the hardest to keep safe.
Detect
50+ high-energy hazards, the instant they appear.
Warn & stop
A voice warning, or a machine stop in ~0.8s.
Prove
Leading indicators that show risk falling.
Automotive packs the highest robot density in industry - body-shop weld cells, stamping presses, AGVs and tuggers feeding a moving line, and repetitive assembly work - all at takt. That mix is exactly where the serious injuries happen.
Intenseye uses computer vision on the cameras you already run to detect the unsafe acts and conditions that cause them, in real time: warning workers, stopping machines, and proving risk is falling across every cell and shift.
WHERE THE SIFs COME FROMFour hazards drive the worst
Four hazards drive the worst
injuries - Intenseye sees them coming.
We act on the leading signal, the unsafe act, the moment it happens – not the lagging injury report that only counts people after they're hurt.
USE CASES ON THE FLOOR
The use cases that matter on an automotive floor.
50+ detections, organized the way plant safety teams think - from the body shop to final assembly to parts logistics. Pick a scenario to see what Intenseye watches, and why each one matters on a real floor.
Categories
8
Categories
32
Hazard types
Robotic cell intrusion
Learn more Sees the intrusion into a live robot envelope and halts the cell in ~0.8s - before contact.
Hazards detected
- Person in live robot envelopeCRITICALOperator inside the fenced envelope during operation.
- Interlock / light curtain bypassedCRITICALSafeguard muted or defeated while the robot runs.
- Entry during cycleCRITICALAccess to the cell before the cycle is stopped.
- Maintenance reach-in before isolationMODERATEReach into the cell before lockout is verified.
THE DIFFERENTIATORMost safety AI just watches.
Most safety AI just watches.
Intenseye steps in.
A worker reaches into a running conveyor. Same hazard, same instant - but observation only logs the risk. Intervention prevents the injury.
Observe-only AIJust watches
Steps inThe moment
Reach-in at a running conveyor logged “for review.”
Reach-in detected in real time - response starts instantly.
Worker warned
No warning reaches the floor.
Sentinel Speaker calls the hazard out - the worker pulls back.
Machine response
The machine keeps running - nothing is halted.
Hard Stop halts the machine in ~0.8s - before contact.
Follow-up
The hazard stays open until someone reviews it.
A corrective action is created, owned, and tracked to done.
Outcome
Stops at a notification.
Prevents the injury.
YOUR CAMERAS OR OURS
Flexible coverage for every environment
Sentinel Hub offers universal compatibility, connecting seamlessly with both Sentinel devices and your existing CCTV. Start fast with the setup you already have, and expand anytime with flexible options.
SENTINEL
YOUR CCTV
Core
Thermal
Depth
Dome
Bullet
PTZ
SENTINEL HUB PRO
ON-SITE AI
RECOMMENDED FOR THIS ENVIRONMENT
Hardware tuned to the automotive plant.
Intenseye runs on the CCTV you already own. Where a standard camera can't see - inside a robot cell, at a press, across a weld bay - purpose-built Sentinel devices fill the gap. Automotive needs machine guarding first, with AGV and traffic coverage close behind.
Explore all Sentinel hardware3D machine guardingSentinel Depth Sees intrusion into a live robot envelope or press in true 3D.
Sub-second machine stopHard Stop Halts a robot cell, press, or coiler in ~0.8s on intrusion.Welding heat & fireSentinel Thermal Sees arc-flash heat and early fire across weld cells and the body shop.Coverage & edge computeSentinel Core / Hub Pro Wide-area coverage and edge compute across trim, final, and logistics.PROOFOur customers measure success in
Our customers measure success in
injuries that didn't happen.
Global manufacturer
01The challenge
Across dozens of facilities in multiple countries, leadership couldn't make high-severity risk visible or actionable at scale — so behavior change stalled and serious-injury exposure persisted plant to plant.
At scale
20+
Facilities in multiple countries — where risk wasn't visible plant to plant
02What Intenseye did
Intenseye deployed AI-driven safety across the plants and embedded it into existing EHS workflows and leadership routines. Real-time risk detection gave every site the same view, and the program is expanding into deeper smart guarding and real-time protection for the remaining high-severity risks.
~380 fewer lost-time days
03The outcome
Consistent year-over-year gains: recordable incident rate down 40–45% over two years, lost-time days cut from ~500+ to ~120 — with senior EHS leadership citing the platform as a primary driver of sustained improvement.
40–45%
Recordable incident rate over two years
Y/Y
Sustained improvement, cited by senior EHS leadership
INTEGRATIONSConnect to the systems
Connect to the systems
your team already uses.
Stream real-time safety intelligence into your EHS platform, analytics tools, and daily workflows to keep every system aligned with the latest safety data.
- Automate safety alerts, incidents, tasks, and analytics.
- Embed AI safety observations into existing EHS workflows.
- Surface the highest-priority risks automatically.
- Track urgent concerns and emerging hazard trends at a glance.
REGULATORY & COMPLIANCE
Built around the standards your plant already answers to.
Intenseye's detections map directly to the OSHA standards - and the robot-safety consensus standards - that drive citations and SIFs in automotive, and the leading-indicator record shows what happened and what you did about it.
1910.147
Control of hazardous energy (LOTO)
Detect reach-in and entry at robot cells and presses during operation or servicing.
1910.212 / .217
Machine guarding & power presses
Flag missing guards and personnel inside the point-of-operation zone of presses and cells.
1910.178
Powered industrial trucks
Capture forklift- and AGV–pedestrian proximity, over-speed, and right-of-way conflicts.
1910.252
Welding, cutting & brazing
Flag hot-work exposure and missing controls; catch early fire with Sentinel Thermal.
1910.132
Personal protective equipment
Verify welding PPE, hard hats, eye, and hand protection in the zones that require them.
ANSI/RIA R15.06 · ISO 10218
Industrial robot safeguarding
Support safeguarded-space monitoring around robot cells. Consensus standard - not OSHA.
1910.22 / .23
Walking-working surfaces
Flag falls from height, unprotected edges, and ladder misuse on platforms and mezzanines.
50+
Full mapping
Detections mapped to the standards that matter on the line.
Informational mapping - not legal advice. Standards cited are US OSHA general-industry references.
EXPLORE OTHER INDUSTRIES
Deployed for safety across heavy industry.
RESOURCES
Go deeper on safety
SIF Thought Leadership Report
Download PDF
Mastering SIF Prevention Through Real-Time Safety Management
Download PDF
FAQ
Your questions, answered.
Built for EHS and operations leaders. Still have a question?
Does Intenseye work with the cameras in our plant?
Yes - about 90% of IP cameras across 200+ brands, out of the box. Add Sentinel only where a normal camera can't see - Depth for robot cells and presses, Thermal for weld-cell hot work.
How does it prevent an injury at a robot cell or press?
It detects the intrusion or reach-in the instant it happens, warns the worker, and can trigger Hard Stop to halt the robot or press in about 0.8 seconds.
Does it stop the line - what about takt?
It intervenes only on real, imminent risk. By catching hazards early and cutting the events that force emergency e-stops, it's designed to reduce unplanned line stops - not add them.
Do you use facial recognition?
No. Everything is processed on-site, anonymized, with no facial recognition or biometric identification - SOC 2 Type II.
How fast do results show?
Most plants see measurable risk reduction in under six months - fewer unsafe acts, fewer recordables and MSDs, and an audit-ready leading-indicator record.
SEE IT ON YOUR FLOOR
See what Intenseye can do across your operations.
Meet with our team to explore how Intenseye can help detect your top safety risks, prioritize the use cases that matter most, and bring real-time visibility to the areas where incidents are most likely to happen.