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Case Study
Coats
This case study details how renowned textile manufacturer and Intenseye customer Coats uses computer vision AI to gather data, implement corrective actions, and reduce unsafe driving behaviors and conditions.
Information
Textile
Headquarters: 
UK
Facility: India
Employees: 18,000+
Facilities: 50+
How Coats uses computer vision AI to enhance road safety in textile manufacturing

Intenseye impact: 50% reduction in speeding incidents

The data-driven insights provided by Intenseye enabled the Coats team to take swift actions, creating an immediate impact. Initial measures, including driver training and targeted behavioral training, resulted in a 20% reduction in speeding detections within the first week. Persistent communication and enforcement of safety requirements and controls led to a reduction of over 50% in speeding incidents. This proactive approach not only improved road safety at the facility but also demonstrated the effectiveness of using EHS management software to prevent safety incidents.
The Madurai New Mill Facility's experience showcases the vital role of technology in enhancing road safety, particularly in high-risk environments. With visible leadership commitment and real-time observation, the facility can efficiently address and mitigate road safety issues, ultimately contributing to the goal of eliminating traffic-related injuries and fatalities.

Solution: Using AI to Enhance Road Safety

To tackle road safety challenges, Coats employed Intenseye's safety incident management software. By integrating with their existing CCTV infrastructure, AI workplace safety software enabled the Coats safety team to observe road conditions and identify risks, such as increased speeding incidents, allowing for timely and effective corrective actions.

Challenge: Advancing an already strong safety culture

Our customer has always prioritized the safety of its employees, successfully managing a diverse and dynamic industrial environment. However, the evolving nature of workplace safety presented an opportunity to elevate their existing safety measures.
The primary areas they sought to enhance included:
Identification of unsafe acts and conditions: Even with robust safety measures, the continuous identification and mitigation of unsafe behaviors and conditions in a dynamic industrial environment remained a key focus area.
Improving the behavior-based safety program: They aimed to advance their existing program by integrating more precise and real-time behavioral analytics.
Workplace traffic management, Housekeeping, and Area Controls compliance: Ensuring consistent compliance in these areas was crucial, especially given the scale and complexity of their operations across multiple global facilities.
Integration with smart devices for real-time insights: They sought to leverage technology to provide immediate on-site audio and visual feedback, enhancing responsiveness and compliance with safety protocols.

About Coats: A global leader in industrial thread and employee safety

Coats is the world’s premier industrial thread manufacturer, offering a diverse range of products, services, and software solutions, specifically tailored to the Apparel & Footwear (A&F) industries. Renowned for their innovative approach, our customer excels in developing high-technology Performance Materials (PM), including threads, yarns, and fabrics, for sectors such as Transportation, Telecoms, Energy, and Personal Protection. With over 18,000 employees in more than 50 facilities worldwide, our customer also prioritizes a safe working environment, integrating advanced safety measures and practices across its global operations.

Introducing Intenseye's EHS heroes

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Huhtamaki
“Intenseye has significantly boosted our workplace safety by integrating with our existing camera infrastructure and providing real-time, actionable insights. I’ve seen firsthand how Intenseye identifies hidden risks and integrates the findings into our daily routines. The ease of use, scalability, and ethical AI practices make it an invaluable tool. Our hazard detection has become remarkably precise, leading to reduced injury rates. It’s been a transformative step towards modernizing EHS practices.”
Amazon
"Intenseye's computer vision automatically identifies safety hazards and sends real-time alerts, effectively enhancing our safety team's capabilities by making hazard detection more efficient than manual searches. The operations team is very excited about this technology as it fosters collaboration and strengthens our safety culture. Ultimately, it helps ensure everyone exits the building safely, which is my primary goal!"
Amcor
"Easy to install and get to productivity. Exceptional innovation to identify risks such as employees working at heights without fall protection and forklift-pedestrian interactions. Immediate value upon launching. What gets measured improves. And, cameras have no bias or excuses."
Nexans
"To be able to monitor, measure every area where there is a camera 24/7 through rules, to follow what we have improved, most valuable achievements."
Haier
"My best journey is the intenseye AI cameras regarding of HSE. The system works as an HSE specialist 7 days and 24 hours and detects all alerts."
Heineken Mexico
"Intenseye is a key ally in advancing our commitment to providing safe work environments. By equipping us with real-time insight into leading indicators, the platform helps us drive proactive improvements that mitigate risks facing our frontline teams."
Coca Cola
“Intenseye's commitment to disrupting traditional approaches, along with their holistic safety management approach has the potential to save lives and redefine global safety standards.”
Suntory Products Limited
“We greatly benefit from Intenseye’s user-friendly dashboard where we can manage various unsafe conditions — a task proven to be challenging for us manually. Highly recommended!”
Swire Coca-Cola
"Within just six months of implementing Intenseye, we've seen great improvements in our operational efficiency and safety culture. We intend to extend AI technology to more facilities and further develop the project."
Huhtamaki
“Intenseye has significantly boosted our workplace safety by integrating with our existing camera infrastructure and providing real-time, actionable insights. I’ve seen firsthand how Intenseye identifies hidden risks and integrates the findings into our daily routines. The ease of use, scalability, and ethical AI practices make it an invaluable tool. Our hazard detection has become remarkably precise, leading to reduced injury rates. It’s been a transformative step towards modernizing EHS practices.”
Hans Rudelsberger
Global Head of EHS & Operational Sustainability
Huhtamaki
Amazon
"Intenseye's computer vision automatically identifies safety hazards and sends real-time alerts, effectively enhancing our safety team's capabilities by making hazard detection more efficient than manual searches. The operations team is very excited about this technology as it fosters collaboration and strengthens our safety culture. Ultimately, it helps ensure everyone exits the building safely, which is my primary goal!"
Alan Parsells
Site Lead Workplace H&S Manager
Amazon
Amcor
"Easy to install and get to productivity. Exceptional innovation to identify risks such as employees working at heights without fall protection and forklift-pedestrian interactions. Immediate value upon launching. What gets measured improves. And, cameras have no bias or excuses."
Chris Turner
Multi Site Director
Amcor Rigid Plastics
Nexans
"To be able to monitor, measure every area where there is a camera 24/7 through rules, to follow what we have improved, most valuable achievements."
Ela Özaktaç
HSE Manager&Sustainability Leader
Nexans
Haier
"My best journey is the intenseye AI cameras regarding of HSE. The system works as an HSE specialist 7 days and 24 hours and detects all alerts."
Emrah Akbaş
Env. Health and Safety Manager
Haier Europe
Heineken Mexico
"Intenseye is a key ally in advancing our commitment to providing safe work environments. By equipping us with real-time insight into leading indicators, the platform helps us drive proactive improvements that mitigate risks facing our frontline teams."
Miguel Ángel Aguilera Rodríguez
Digital&Technology Supply Chain
Heineken Mexico
Coca Cola
“Intenseye's commitment to disrupting traditional approaches, along with their holistic safety management approach has the potential to save lives and redefine global safety standards.”
Muhtar Kent
Former Chairman and CEO
Coca Cola Company
Suntory Products Limited
“We greatly benefit from Intenseye’s user-friendly dashboard where we can manage various unsafe conditions — a task proven to be challenging for us manually. Highly recommended!”
Akihiko Saso
Executive Officer, Senior General
Suntory, Takasago Plant
Swire Coca-Cola
"Within just six months of implementing Intenseye, we've seen great improvements in our operational efficiency and safety culture. We intend to extend AI technology to more facilities and further develop the project."
Vasilii Gusko
Director, Supply Chain
Swire Coca-Cola Hong Kong