TRIR reduction in the textile and apparel industry with AI-driven EHS solutions

Reducing the Total Recordable Injury Rate is an especially difficult challenge in the textile manufacturing industry, where sites can be culturally and geographically diverse. Leverage Intenseye's 24/7 AI-driven leading indicators that show the way to a safer workplace in the textile and apparel manufacturing industry.

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Core AI

Safer textile manufacturing processes via AI

Intenseye AI helps many industry-leading textile and apparel manufacturers tackle the biggest health and safety problems that pose a number of potential hazards on the frontline teams.

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Paul Turner
Former President, Business Operations, Coats

Health and Safety is our number one priority at Coats. It’s been great to partner with Intenseye who shares this priority and who worked with us collaboratively to roll out this innovative technology globally to help us enhance the safety of our employees. Intenseye has been excellent at addressing our needs and finding solutions together as well as listening to our feedback for future developments.

How Intenseye has helped one of the world’s leading companies in the textile industry achieve tremendous EHS results

One of our customers — a leading global manufacturer, decided to deploy Intenseye at 5 different facilities in the US and EMEA regions.

Seeing the impact Intenseye creates, they took the global roll-out decision in just 2 months, and over 25 facilities around the world were successfully onboarded in 6 months!

They continue to utilize Intenseye for identifying and reporting unsafe conditions in real time, and receive data-driven insights from the field to conduct higher-quality EHS investigations.

A total of 24% reduction in recordable work-related injuries was observed at all facilities globally within one year.

1700+ near miss incidents were reported, and 53,000+ improvement actions were completed to improve safety in their facilities.

According to a survey conducted by the customer, Intenseye helped 93% of the frontline teams feel positive about their safety culture at sites.

The most common safety hazards

Caught Between Moving Parts of Machinery

Protect workers on two fronts by preventing unauthorized access to machine areas as well as preventing authorized workers from hazards created during machine operations.

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Fire detection

A loose fire can mean a huge damage to property and loss of life if not handled swiftly and effectively. Detect fires in their incipient stage, even before the activation of a smoke detector or sprinkler system.

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Ergonomics Manual Lifting

Fatigue and distraction quickly alter the ability and focus on manual lifting. Using real-time analysis, intenseye captures ergonomics deviations, allowing intervention to prevent acute and chronic injuries.

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Chemical Handling

PPE is the last line of defense and often the one relied on the most when handling chemicals. Be it skin, eye, or respiratory protection, intenseye can detect PPE deviations, ensuring that personnel are protected at all times.

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Gloves

Up to 70% of injuries to the hands could be avoided by wearing the right gloves for the right job. Verify PPE compliance to prevent exposure to cutting, crushing, or contact hazards.

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Mask

Exposure to airborne contaminants and low oxygen environments can lead to acute and chronic illnesses. Protect people from respiratory damage by making sure that the right PPE is worn.

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Hearing Muff

24% of hearing difficulty in workers in the US is caused by occupational exposure. Implement a real-time solution to long-term hearing impairment.

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Digitalize your EHS management system to eliminate hazards on the frontline in the textile and apparel manufacturing industry

During the processes required to convert fiber into a finished fabric or garment, such as spinning, weaving, or dyeing, frontline workers in the textile industry must deal with a wide range of safety hazards ranging from exposure to excessive cotton dust, noise and chemicals, to manual handling and working with dangerous machinery. Fortunately, many of the safety hazards they face on a day-to-day basis can be addressed with pre-trained safety AI use cases. With the help of these EHS-focused use cases, safety professionals in the textile and apparel industry can maintain occupational safety at the highest level and protect their colleagues from these hazards.

How Intenseye’s AI-powered technology helps textile manufacturers improve safety in their facilities

According to the data provided by the U.S. Bureau of Labor Statistics, the rate of recordable injury and illness cases was 3.1 and cases with days away from work was 2.1 per 100 full-time textile workers in the US in 2020 alone. Intenseye AI empowers safety teams in the textile industry to create safer workplaces in a variety of ways.

Identify the Unseen Hazards

Intenseye AI helps safety professionals see what was previously unseen through 24/7 analysis of workplaces and provides a better communication of hazards via real-time images, video alerts, analytics and task management tools.

Eliminate Ergonomic Risks

Intenseye Ergonomics AI module ensures proper ergonomics by tracking angles of strain across different areas of the body and reporting any improper positioning that may lead to muscle and joint injuries.

A Focus on Leading Indicators

Maintaining a culture of safety requires EHS leaders to track leading indicators that show how incidents, near-misses, and injuries happen. Quantitative insights obtained through Intenseye’s 24/7 analytical data can be tracked to improve safety.

Reduction in Injuries

It is possible to reduce injuries experienced in a workplace proactively, by addressing near misses before they turn to incidents. Intenseye’s analytical data provides EHS professionals with the knowledge that enables them to take proactive actions and make informed decisions, thus reducing risk and injury.

How Intenseye AI works
1.
Connect: Plug into the existing cameras in your facility within minutes seamlessly.
2.
Configure: Select from 45+ ready-to-go EHS rules to easily customize and prioritize for each facility/camera in our user-friendly dashboard.
3.
Diagnose & Act: Receive instant dashboard, email, SMS and real-time facility smart device notifications with alert snapshot and summary to take corrective actions.

Out-of-box AI models for the textile & apparel industry

No hardware, no sensor, no installation.

How Intenseye user nearly eliminated the incidents of the employees being exposed to harmful materials

Where workplace exposure cannot be fully eliminated, restricting the time exposed to a chemical, high heat, or other physical risks can be highly critical.

Our Time-restricted Area use case helps measure how long an employee is being exposed, and understand the ways of how to prevent exposure.

One of our customers was concerned that they currently had no way to validate the time occupied in one of their time-restricted areas.

Our customer set the Time-limited area use case to validate time-limited procedures were being followed. With the use case, they analyzed when and why prolonged exposures were occurring.

The team found that maintenance was bringing tools into the area, on a cart and completing the task from start to finish in the exposure zone. These tasks were then standardized to have a pre-fabrication process outside the restricted area, reducing their time of exposure.

This correlated to nearly eliminating the instances of employees’ prolonged exposure.

EHS Platform
Alerts
Timely notification is essential in preventing incidents and injuries. Intenseye is scaleable and provides immediate notification to the at-risk individuals as well as the supervisors or EHS professional.
Compliance
Compliance assurance is a daunting task for safety professionals that are already stretched thin. Intenseye ensures that workers remain aligned with company and regulatory requirements, saving safety professionals valuable time and resources.
Visual Analytics
Streamlined data compiled in a dashboard presents a holistic overview of safety performance, allowing EHS professionals and leaders to direct their focus where it is most critical and time-sensitive.
Task Management
Eliminating unsafe behaviors requires not only identification but also implementation of risk reduction activities. The task manager allows tracking of corrective actions from creation to completion and delivers metrics connected to action effectiveness.
KPI Tracking
Prevention of injuries requires a focus on leading indicators. Tracking metrics such as PPE use, housekeeping, and behavioral-based safety generates quantitative indicators that can be acted upon to improve safety.
AI Accuracy
High accuracy rates with the dedicated Intenseye team working with each facility.
Connectivity
Dedicated pages and analytics for camera connectivity to easily manage and troubleshoot.

Privacy and Data Security

Intenseye does not capture personally identifiable information from the visual data that we process. We exist to scale worker safety and protect their privacy.

Testimonials

Vasilii Gusko

Vasilii Gusko

Director, Supply Chain Swire Coca-Cola Hong Kong

Swire Coca-Cola HK (SCCHK), a company that prioritizes employee safety, is the first bottler within the Coca-Cola system to implement Intenseye technology. As an early adopter, and through this first year of implementation, we can confidently say that Intenseye has helped us see the unseen to improve workplace safety. Not only we have experienced improvements in the first six months, the results have also more than expected. More weak links have been identified for corrections, compliance has further improved, and the diagnoses have guided us to enhance safety culture. SCCHK will continued to apply the Intenseye technology to its other facilities, as well to extend the project to the next stage.

swire@4x
Akihiko Saso

Akihiko Saso

Executive Officer Senior General Manager, Takasago Plant Suntory Products Limited

We are utilizing Intenseye to take our safety measures at production sites to the next level. We were impressed by Intenseye’s ability to identify wide ranges of workers’ behaviors. And we also value highly its user-friendly dashboard where we configure and check our particular unsafe behaviors. Intenseye team’s collaborative support for putting new detection models in place is also notable. This is something that was proving very difficult to do manually for us. It has been a game changer for us, and we cannot recommend it enough.

suntory@2x
Paul Turner

Paul Turner

President, Business Operations, Coats

Health and Safety is our number one priority at Coats. It’s been great to partner with Intenseye who shares this priority and who worked with us collaboratively to roll out this innovative technology globally to help us enhance the safety of our employees. Intenseye has been excellent at addressing our needs and finding solutions together as well as listening to our feedback for future developments.

coats-logo
Deniz Karakaş

Deniz Karakaş

General Manager, TISK MCV

As TİSK & TİSK Microsurgery and Reconstruction Foundation, we’re proud to cooperate with Intenseye to enhance the culture of occupational health and safety in hundreds of facilities from different industries across Turkey. We value their cutting-edge technology, reliability, and easy-to-use platform during our journey to zero incidents. Together, we aim to create a nationwide awareness of workplace health and safety.

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Faruk Sarıbuğa

Faruk Sarıbuğa

EHS Supervisor, Arçelik Group

When we started the project with Intenseye, initially we have set the existing use cases and got great value from the platform by being able to see the hazards, unsafe acts & conditions, and our compliance rate per facility, area, and even per shift. After that, we have thought about how to use Intenseye’s technology with our existing manufacturing processes. With the involvement of relevant parties and Intenseye team, we were able to shut down the process line automatically when there is an unsafe act and unauthorized entry detected. That added great value to our health and safety management on-site and using the cutting-edge technology for our employees’ safety was also recognized by the Arcelik management and all our employees. We see Intenseye as a great partner to manage health and safety in our facilities and we believe that we will be coming up with many outstanding solutions with the Intenseye Team.

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Instructional Videos

Intenseye presents its users automated onboarding sessions with cutting-edge AI-powered virtual trainers in different languages, to remove the language barrier for the users all around the world.

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