The metal and steel production industry poses unique challenges in creating safer work environments due to the complex and dynamic nature of the processes involved. High temperatures, heavy machinery, and hazardous chemicals are just a few of the many risks that frontline workers face on a daily basis. However, with Intenseye’s AI-powered technology providing real-time leading indicators and enabling safety leaders to see the unseen hazards, it’s now possible to create safer metals plants and take swift actions to prevent serious injuries and fatalities.
Transform workplace safety in the metals and steel Industry with innovative AI solutions
The metals and steel industry presents a unique set of safety challenges, including heavy machinery accidents, chemical exposure, and falls from height. Take a proactive approach to workplace safety with the power of AI, identifying and addressing hazards in real time and mitigating risks on the frontline.
The most common safety hazards
A cardinal rule of crane safety is respecting the fall zone. Keep non-essential personnel out of the danger area.
84% of head injuries occur to those without wearing this essential piece of protection. Help protect workers from potential hazards with compliance management.
Dynamic delimitation area
Heavy equipment operators face situational and systemic risks. Eliminate these risks and more by setting delimitation areas for people and vehicles.
Working at Heights
Safely working at heights requires engineering controls, PPE, and high levels of focus by the employee. Intenseye provides an additional level of protection to quickly alert workers of dangerous situations.
Line of fire
Total elimination of hazards is not always possible, presenting line of fire dangers. Prevent injuries by alerting employees when line of fire situations are present.
Ergonomics Manual Lifting
Fatigue and distraction quickly alter the ability and focus on manual lifting. Using real-time analysis, intenseye captures ergonomics deviations, allowing intervention to prevent acute and chronic injuries.
24% of hearing difficulty in workers in the US is caused by occupational exposure. Implement a real-time solution to long-term hearing impairment.
Up to 70% of injuries to the hands could be avoided by wearing the right gloves for the right job. Verify PPE compliance to prevent exposure to cutting, crushing, or contact hazards.
Specific conditions making it a challenge to create safer metal and steel production processes
How Intenseye's AI helps maintain safer metals and steel production processes
According to the U.S. Bureau of Labor Statistics, the incidence rate of nonfatal occupational injuries and illnesses in the primary metal manufacturing industry was 3.9 per 100 full-time workers in 2020. Inteneseye’s AI-powered technology enables metal manufacturers to create safer metals plants and protect their employees’ health and well-being in a variety of ways.
Identify the Unseen Hazards
Intenseye AI helps safety professionals see what was previously unseen through 24/7 analysis of workplaces and provides a better communication of hazards via real-time images, video alerts, analytics and task management tools.
Eliminate Ergonomic Risks
Intenseye Ergonomics AI module ensures proper ergonomics by tracking angles of strain across different areas of the body and reporting any improper positioning that may lead to muscle and joint injuries.
A Focus on Leading Indicators
Maintaining a culture of safety requires EHS and Operations leaders to track leading indicators that show how incidents, near-misses, and injuries happen. Quantitative insights obtained through Intenseye’s 24/7 analytical data can be tracked to improve safety.
Reduction in Injuries
It is possible to reduce injuries experienced in a workplace proactively, by addressing near misses before they turn to incidents. Intenseye’s analytical data provides EHS professionals with the knowledge that enables them to take proactive actions and make informed decisions, thus reducing risk and injury.
How Intenseye's AI works
Connect: Plug into the existing cameras in your facility within minutes seamlessly.
Configure: Select from 45+ ready-to-go EHS rules to easily customize and prioritize for each facility/camera in our user-friendly dashboard.
Diagnose & Act: Receive instant dashboard, email, SMS and real-time facility smart device notifications with alert snapshot and summary to take corrective actions.
Out-of-the-box AI models for the metals and steel industry
No hardware, no sensor, no installation.
Without the right PPE, frontline workers in the metal industry are at risk of serious injury or illness resulting from heat, noise, chemicals, cuts, and punctures, making the need for effective protective gear critical for their well-being. Intenseye’s AI helps monitor the use of PPE to ensure that appropriate PPE is being worn at all times.
The metals and steel industry faces the challenge of maintaining a clean and organized work environment, which can lead to slips, trips, and falls, as well as other accidents and injuries. Intenseye's AI Housekeeping module helps keep the work area free of clutter, reducing the risk of accidents and injuries, and ultimately improving overall workplace safety.
The metals and steel industry is no stranger to hazardous operational areas, where even the slightest mistake can lead to catastrophic consequences. Intenseye's AI helps safety leaders act proactively against any hazard in operational areas by maintaining safety around suspended loads, setting delimited areas or identifying hazardous interaction with machinery.
Intenseye's AI can help increase workplace safety in the metals and steel industry by detecting and mitigating behavior-based safety risks, such as workers violating safe work practices while working at heights, or non-use of handrails, reducing the likelihood of accidents and injuries.
Intenseye's Pandemic module helps ensure that metal manufacturing can continue even during a pandemic. By detecting the use of face masks and ensuring social distancing, the Pandemic module helps prevent the spread of the virus among workers, while ensuring that production lines can continue to operate safely and efficiently.
Intenseye user nearly eliminated the incidents of the employees being exposed to harmful materials
Where workplace exposure cannot be fully eliminated, restricting the time exposed to a chemical, high heat, or other physical risks can be highly critical. Our Time-restricted Area use case helps measure how long an employee is being exposed, and understand the ways of how to prevent exposure.
One of our users was concerned that they currently had no way to validate the time occupied in one of their time-restricted areas.
Our user set the Time-limited Area use case to validate time-limited procedures were being followed. With the help of this use case, they analyzed when and why prolonged exposures were occurring.
The team found that maintenance was bringing tools into the area, on a cart and completing the task from start to finish in the exposure zone. These tasks were then standardized to have a pre-fabrication process outside the restricted area, reducing their time of exposure.
This correlated to nearly eliminating the instances of employees’ prolonged exposure.
Timely notification is essential in preventing incidents and injuries. Intenseye is scaleable and provides immediate notification to the at-risk individuals as well as the supervisors or EHS professional.
Compliance assurance is a daunting task for safety professionals that are already stretched thin. Intenseye ensures that workers remain aligned with company and regulatory requirements, saving safety professionals valuable time and resources.
Streamlined data compiled in a dashboard presents a holistic overview of safety performance, allowing EHS professionals and leaders to direct their focus where it is most critical and time-sensitive.
Eliminating unsafe behaviors requires not only identification but also implementation of risk reduction activities. The task manager allows tracking of corrective actions from creation to completion and delivers metrics connected to action effectiveness.
Prevention of injuries requires a focus on leading indicators. Tracking metrics such as PPE use, housekeeping, and behavioral-based safety generates quantitative indicators that can be acted upon to improve safety.
High accuracy rates with the dedicated Intenseye team working with each facility.
Dedicated pages and analytics for camera connectivity to easily manage and troubleshoot.
Your privacy is as crucial as your safety
Intenseye does not capture personally identifiable information from the visual data that we process. We exist to scale worker safety and protect their privacy.
Why our customers rely on us
SOC 2 Type I
Intenseye has officially received SOC 2 Type I Report, covering the Security, Availability, Privacy, and Confidentiality principles.
SOC 2 Type II
Intenseye has been certified SOC 2 Type II for maintaining high levels of information security and data protection.
EU Seal of Excellence
Intenseye has been awarded the Seal of Excellence by EU Horizon Research and Innovation Fund.
Intenseye has undertaken the required business and technology steps to operate in a manner compliant with GDPR.
AI Ethics Lab
Intenseye follows The Ethics Guidelines for Trustworthy Artificial Intelligence (AI) from European Commission and is independently audited by AI Ethics Lab.
Vasilii GuskoDirector, Supply Chain Swire Coca-Cola Hong Kong
Swire Coca-Cola HK (SCCHK), a company that prioritizes employee safety, is the first bottler within the Coca-Cola system to implement Intenseye technology. As an early adopter, and through this first year of implementation, we can confidently say that Intenseye has helped us see the unseen to improve workplace safety. Not only we have experienced improvements in the first six months, the results have also more than expected. More weak links have been identified for corrections, compliance has further improved, and the diagnoses have guided us to enhance safety culture. SCCHK will continued to apply the Intenseye technology to its other facilities, as well to extend the project to the next stage.
Akihiko SasoExecutive Officer Senior General Manager, Takasago Plant Suntory Products Limited
We are utilizing Intenseye to take our safety measures at production sites to the next level. We were impressed by Intenseye’s ability to identify wide ranges of workers’ behaviors. And we also value highly its user-friendly dashboard where we configure and check our particular unsafe behaviors. Intenseye team’s collaborative support for putting new detection models in place is also notable. This is something that was proving very difficult to do manually for us. It has been a game changer for us, and we cannot recommend it enough.
Paul TurnerPresident, Business Operations, Coats
Health and Safety is our number one priority at Coats. It’s been great to partner with Intenseye who shares this priority and who worked with us collaboratively to roll out this innovative technology globally to help us enhance the safety of our employees. Intenseye has been excellent at addressing our needs and finding solutions together as well as listening to our feedback for future developments.
Deniz KarakaşGeneral Manager, TISK MCV
As TİSK & TİSK Microsurgery and Reconstruction Foundation, we’re proud to cooperate with Intenseye to enhance the culture of occupational health and safety in hundreds of facilities from different industries across Turkey. We value their cutting-edge technology, reliability, and easy-to-use platform during our journey to zero incidents. Together, we aim to create a nationwide awareness of workplace health and safety.
Faruk SarıbuğaEHS Supervisor, Arçelik Group
When we started the project with Intenseye, initially we have set the existing use cases and got great value from the platform by being able to see the hazards, unsafe acts & conditions, and our compliance rate per facility, area, and even per shift. After that, we have thought about how to use Intenseye’s technology with our existing manufacturing processes. With the involvement of relevant parties and Intenseye team, we were able to shut down the process line automatically when there is an unsafe act and unauthorized entry detected. That added great value to our health and safety management on-site and using the cutting-edge technology for our employees’ safety was also recognized by the Arcelik management and all our employees. We see Intenseye as a great partner to manage health and safety in our facilities and we believe that we will be coming up with many outstanding solutions with the Intenseye Team.
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Intenseye presents an automated onboarding session with cutting-edge AI-powered virtual trainers in different languages, to remove the language barrier for the users all around the world.
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